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Other Metal-Related Manufacturing

TONG CHUN TECHNOLOGY CO., LTD.

Water Transfer Printing Processor
Features
Small 6-meter automated storage system dedicated to water transfer printing film management
Independent compartment planning combined with air conditioning and dehumidification control
Centralized storage of film materials to improve time-consuming restacking operations
Vertical storage design to reduce floor space occupancy
Tray-based classification management to improve material storage and retrieval efficiency
Access-controlled material management to reduce the risk of unauthorized retrieval
Inventory records and material information can be clearly monitored to reduce manual recording errors
Digitalization of material information for easier data analysis and subsequent management

Description

This project is an automated storage system implementation case for TONG CHUN, a water transfer printing processor. The equipment specifications are a small 6-meter automated storage system with a load capacity of 300 kg per tray. It is mainly used for the centralized storage, environmental control, access control, and inbound / outbound operations of water transfer printing film materials.

TONG CHUN is located in Changhua and is a professional water transfer printing supplier designated by original automobile and motorcycle manufacturers for coating applications. Its primary services include plastic surface coating, three-dimensional curved-surface covering, plastic mold processing, and rearview mirror products. In response to its new factory construction plan and the management requirements for water transfer printing film materials, the customer sought to introduce an automated storage system to address issues associated with traditional shelving, including time-consuming restacking, excessive floor space occupancy, difficulties in manual recordkeeping, and insufficient access control for film materials.

Based on the storage conditions required for water transfer printing film materials, Apex Equipment Co., Ltd. planned and implemented one small 6-meter automated storage system within an independent compartment equipped with air conditioning and dehumidification systems for temperature and humidity control. After implementation, the film materials can be centrally managed through tray-based classification, access control, and digital records. This not only improves storage and retrieval efficiency and inventory record accuracy, but also makes material management in the new factory more organized, secure, and efficient.

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WATER TRANSFER FILM STORAGE CASE STUDY

Tong Chun | Hydrographics Transfer Printing Manufacturer
Small 6m 300kg Automated Storage Case Study

Tong Chun is located in the Changhua area and provides professional hydrographics transfer printing services for original factory vehicles. Its services include plastic surface coating, three-dimensional surface coating, plastic mold processing, rear mirrors, and other products. To support the setup of a new factory and improve hydrographics transfer printing film management, the client wanted to introduce a suitable automated storage solution. Because the film material cannot be stored under high temperatures and access rights are required to control material retrieval, a small 6m 300kg automated storage system was introduced in an independent compartment with air conditioning and dehumidification for temperature and humidity control.

6m
Small Automated Storage Height
300kg
Load Capacity
1 Unit
Automated Storage Installed
Temp. & Humidity Control
Film Storage Environment
PROJECT OVERVIEW

Project Overview

As part of its new factory setup, Tong Chun required a suitable automated storage system for hydrographics transfer printing film. The film material cannot be stored under high temperatures, and access rights are needed to restrict material retrieval. Before implementation, printing films were stored on shelves, and personnel had to rummage through stacked materials, remove unrelated items, retrieve the required material, and then return the other materials afterward, which consumed considerable time. After introducing a small 6m 300kg automated storage system, the films can be classified and managed by pallets within an independent compartment equipped with air conditioning and dehumidification, improving access control, storage organization, and digital material management.

Client
Tong Chun
Application
Hydrographics Transfer Printing Film Storage
System Specification
Small 6m
Load Capacity
300kg

1. Company Background: Professional Hydrographics Transfer Printing Supplier

Tong Chun is located in the Changhua area and provides professional hydrographics transfer printing services for original factory vehicles. The company provides plastic surface coating, three-dimensional surface coating, plastic mold processing, rear mirrors, and other products. This experience has established Tong Chun's irreplaceable position in the hydrographics transfer printing industry.

The project was initiated for a new factory setup. The client wanted to introduce a suitable automated storage solution for hydrographics transfer printing film. Because the film material cannot be stored under high temperatures and access rights are required to control retrieval, the solution needed to combine environmental control, access control, and material management.

A small 6m 300kg automated storage system was introduced in an independent compartment. Air conditioning and dehumidification were added to control temperature and humidity, creating a more organized and efficient storage environment for the printing film.

2. Client Requirements and Conditions

01

Material Control for New Plant

Manage hydrographics transfer printing film systematically as part of the new plant setup.

02

Hydrographics Transfer Printing Film Storage

The goods to be stored are hydrographics transfer printing films, replacing shelf-based rummaging and manual recording.

03

Avoid High-Temperature Storage

The film material cannot be stored under high temperatures, so the storage system is placed in an independent compartment with air conditioning.

04

Access Rights Control

Access rights are set to control personnel access to materials and improve material management.

3. Implemented Solution: Small 6m Automated Storage with Independent Temperature and Humidity Control

A small 6m 300kg automated storage system was introduced based on Tong Chun's hydrographics transfer printing film storage requirements. The system is installed in an independent compartment with air conditioning and dehumidification to control temperature and humidity. Printing films can be separated and classified by pallets, eliminating the need to rummage through stacked materials. Access rights and digital storage information also make material control and statistical management easier.

Small 6m Automated Storage

One small 6m automated storage system was introduced for the new factory and printing film management.

300kg Load Capacity

The system has a 300kg load capacity for centralized storage and classification of hydrographics transfer printing film.

Independent Temperature and Humidity Control

The automated storage system is installed in an independent compartment with air conditioning and dehumidification for temperature and humidity control.

Access Rights and Material Management

Access rights can be set to control material retrieval, while digital storage information facilitates management and statistics.

BEFORE / AFTER

Key Differences Before and After Implementation

From shelf-based rummaging, manual recording, and horizontal space consumption to pallet classification, vertical storage, access control, and digital management.

Before | Shelf Storage and Manual Rummaging

Before implementation, printing films were placed on shelves. Personnel had to rummage through stacked materials, remove unrelated items, retrieve the required film, and then return the other materials afterward, spending considerable time on access and storage management.

  • Printing films were placed on traditional shelves
  • Personnel had to rummage through stacked materials to retrieve the required film
  • Unrelated materials had to be removed and returned afterward
  • Access management consumed considerable time
  • Traditional iron racks occupied large horizontal space
  • Material locations required manual recording
  • Material access lacked controlled user permissions

After | Small 6m Smart Film Storage

After implementation, printing films can be separated and classified by pallets, eliminating the need to rummage through stacked materials. The system makes efficient use of available upward storage space, supports access rights control, and digitizes storage information for easier statistical management.

  • Independent space supports air conditioning and dehumidification for temperature and humidity control
  • No rummaging is required; materials are separated and classified by pallets
  • Efficient use of available upward storage space
  • Reduced horizontal space required by traditional iron racks
  • Access rights can be set to improve material control
  • Storage information is digitized for easier statistical management
  • Printing film storage is centralized for easier daily management

4. Printing Film Management Pain Points Before Automated Storage

01

Time-Consuming Material Rummaging

Printing films were stored on shelves, requiring repeated rummaging, removal, and replacement of materials during access.

02

Large Horizontal Space Requirement

Traditional iron racks occupied a large amount of horizontal floor space.

03

Manual Recording

Material placement had to be recorded manually, making storage information harder to manage and summarize.

04

Temperature-Sensitive Film Storage

Hydrographics transfer printing film cannot be stored under high temperatures, requiring a more controlled storage environment.

5. Improvements After Automated Storage Implementation

Independent Temperature and Humidity Control

The automated storage system is installed in an independent compartment with air conditioning and dehumidification.

Eliminates Rummaging

Printing films can be separated and classified by pallets, so repeated rummaging and replacement are no longer required.

Improved Space Utilization

The small 6m automated storage system makes efficient use of available upward storage space and reduces horizontal floor-space usage.

Stronger Access Control

Access rights can be set to control material retrieval and improve material control.

Digital Storage Information

Storage information is digitized to facilitate statistical management.

Improved Material Control for the New Plant

Hydrographics transfer printing film is centrally managed through the automated storage system as part of the new plant setup.

 
WATER TRANSFER FILM STORAGE VALUE

6. From Traditional Shelving to Controlled Smart Storage for Hydrographics Transfer Printing Film

Hydrographics transfer printing film management involves more than storage space. The film material cannot be stored under high temperatures, access rights are required to control retrieval, and daily access efficiency must also be considered. With a small 6m 300kg automated storage system in an independent compartment, air conditioning and dehumidification can be used for temperature and humidity control. Pallet classification, vertical storage, access rights, and digital storage information replace manual rummaging and manual recording with a more efficient storage management process.

Temperature & Humidity Control

Independent compartment with air conditioning and dehumidification supports printing film storage requirements.

Pallet Classification

Materials are separated and classified by pallets to reduce rummaging and replacement time.

Access Rights Control

Set access rights to control material retrieval and improve material management.

BENEFITS

Benefits Summary

Controlled Film Storage Environment

An independent space with air conditioning and dehumidification provides temperature and humidity control for printing film storage.

Reduced Access Time

Pallet classification replaces shelf-based rummaging, reducing the time required to retrieve and return materials.

Improved Space Utilization

The small 6m automated storage system makes efficient use of upward storage space and reduces the horizontal space occupied by traditional iron racks.

Easier Material Control

Access rights and digital storage information make material control and statistical management easier.

Applicable Industries and Applications

Hydrographics Transfer Printing Vehicle Surface Coating Supplier Hydrographics Transfer Printing Film Storage Small 6m Automated Storage 300kg Load Capacity Temperature & Humidity Control Pallet Classification Access Rights Control
JYSTE SMART STORAGE SOLUTION

Need to Improve Printing Film Access, Temperature-Controlled Storage, and Access Rights Management?

JYSTE provides automated storage solutions based on material type, load capacity, factory height, temperature and humidity control, pallet classification, access rights, and digital storage management requirements.

Contact Apex Equipment | www.jyste.tw

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