Vertical Automated Storage and Retrieval System

Vertical Automated Storage and Retrieval System

Smart Warehousing · Intelligent Warehousing

 

An Automated Storage and Retrieval System (AS/RS / Smart Warehousing / Intelligent Warehousing) is a highly efficient and high-precision automated warehousing solution that primarily uses "trays" as the standard storage unit. Through the collaborative operation of vertical lifting devices and horizontal movement mechanisms, the system can automatically complete the storage and retrieval operations of cargo trays. The overall operation is managed by a Warehouse Management System (WMS), realizing an accurate, fast, and secure automated storage and retrieval process.

 

This type of automated warehousing equipment features high space utilization and a modular design, allowing flexible adjustment of storage slot configurations and access strategies based on warehousing needs. It is suitable for storing a wide variety of items, including: tools, cutters, precision parts, mechanical spares, consumables, medicines, molds, archives, and documents. By implementing an AS/RS, enterprises can effectively reduce manual operation errors, increase inventory turnover speed, and enhance overall inventory visibility and control efficiency.

Introduction

The application fields of Automated Storage and Retrieval Systems are extremely broad, covering various industries such as machinery manufacturing, electronic technology, the automotive industry, modern logistics, food processing, publishing and printing, medical and healthcare, petrochemicals, precision instruments, aerospace, and more. Whether dealing with high-frequency storage and retrieval, highly diverse product types, or scenarios requiring strict temperature, humidity, and safety management, AS/RS solutions deliver stable and scalable operational performance.

 

Furthermore, with the advancement of industrial digitization and smart factories, adopting automated warehousing technology has become a key strategy for enterprises to improve supply chain flexibility, strengthen operational efficiency, and drive sustainable development. Junyao Technology specializes in providing integrated AS/RS solutions. By combining AI intelligent scheduling, data analytics, and IoT monitoring, we help enterprises comprehensively upgrade their warehouse management models and stride toward a true era of intelligent operations.

 

What is a Vertical Automated Storage and Retrieval System?

Smart Warehousing / Intelligent Warehousing / Automated Storage and Retrieval System (AS/RS)

High-Density Storage

The vertical AS/RS uses trays as the primary storage unit. Through the automatic height measurement function configured at the access port, it automatically detects cargo height and intelligently allocates storage slots, maximizing the vertical utilization of warehouse space.

Saves Warehouse Space

Compared to traditional racking methods, a vertical AS/RS can save over 65% of space within the same footprint, effectively reducing manual operation frequency and warehouse running costs.

System Integration

The automated warehousing system is equipped with an advanced computer control system to achieve automatic storage and retrieval. The entire process can be connected with enterprise resource planning systems such as ERP / MES, enabling a highly efficient "Goods-to-Person" logistics model.

Safety Protection

The AS/RS is fully equipped with sensors, photoelectric detection devices, safety light curtains, and an access port with an automatic door lock design to ensure the safety of cargo and personnel, reducing equipment damage and operational risks.

 

This AS/RS features high modularity and customization flexibility. It can be designed and expanded according to industry characteristics and product types, making it the ultimate tool for driving smart factory and digital warehouse transformation.

Comparison between traditional warehousing and automated warehousing
 

Traditional Warehousing Equipment vs Automated Warehousing Equipment

Traditional Storage Method

Open rack storage, requiring manual labor or forklifts to access materials

  • Space cannot be fully utilized; large footprint leads to wasted costs
  • Time-consuming storage and retrieval processes
  • Racks have various heights; access requires intensive labor and forklifts
  • Goods easily accumulate dust, absorb moisture, or get exposed to sunlight
  • Difficult to manage access to materials by unauthorized personnel
  • Inability to manage inventory data in real time
  • Difficult to implement FIFO (First-In, First-Out); stocktaking is tedious and time-consuming
  • Requires manual data entry into computers to establish material information

Smart Warehousing Equipment Concept

The new "Goods-to-Person" retrieval concept

  • Makes full use of space height, saving facility costs
  • Automated storage and retrieval saves search time
  • Reduces labor requirements and boosts efficiency
  • Enclosed storage space avoids dust and light exposure, protecting material quality
  • Flexible setting of access permissions
  • Can be integrated with ERP / MES for real-time and accurate tracking
  • Equipped with FIFO functionality to avoid long-term material stagnation
  • Digitized material information saves operational efficiency and precisely controls goods, materials, and personnel

Features

Intelligence

  • 2D barcode storage and retrieval
  • Automatic measurement of cargo height
  • Minimum inventory level settings / alerts available
  • Automatic allocation of storage slots to achieve high-density storage
  • Material position indication feature to prevent picking errors

Safety

  • Automatic power-off in case of abnormality
  • Automatic detection of operational status
  • Access port equipped with light curtain protection
  • Management for critical tools and fixtures
  • Ergonomic hardware design with built-in detection and protection devices

Stability

  • Laser positioning, precise and reliable
  • Dual-chain coupling with steel-core timing belts
  • Motors and safety components across the entire series use renowned German or Japanese brands, or equivalent specifications

Efficiency

  • Resolves discrepancies between system records and physical stock
  • Real-time tracking of inventory status
  • Storage and retrieval efficiency increased by 4 to 6 times
  • AS/RS can save over 50% of space
  • Batch data import / export via Excel saves time and reduces errors

Versatility

  • Can be used as a material warehouse, line-side warehouse, or shipping warehouse
  • Can be integrated and utilized with existing management systems such as ERP / MES
  • Can replace goods elevators while providing material storage and distribution functions

Modularity & Technology

  • Suitable for site relocation
  • Suitable for various space configurations
  • Effectively utilizes the original site height
  • Historical traceability available
  • Flexible permission settings
  • Big data collection capabilities

Products & Equipment

TFDA Guided Items

Standalone Standard Equipment

  • Safety door
  • Safety light curtain
  • Height measurement light curtain
  • Single access port
  • Laser presence detection
  • HMI control
  • Racking tray positioning detection
International ISO Guided Items

Standalone Optional Accessories

  • Tray
  • Access port
  • LED light screen
  • ESD wrist strap
  • Ergonomic air vents
  • Barcode printer
  • Laser indicator
  • Tray extension mechanism
Light Curtain Sensor - Safety Upgraded

Light Curtain Sensor - Safety Upgraded

Dual-Chain Coupling - Stable Delivery

Dual-Chain Coupling - Stable Delivery

Modular Configuration - Diverse Applications

Modular Configuration - Diverse Applications

Barcode Recognition - Intelligent Management

Barcode Recognition - Intelligent Management

Tray Dividers - Flexible Configuration

Tray Dividers - Flexible Configuration

Space Saving - Efficiency Enhanced

Space Saving - Efficiency Enhanced

Product Dimensions

AS/RS - Product Dimensions

 Product Specifications

Project / Model SSL3 SSL4 SSL5 SSL6 SSL7 SSL8 SSL9
Equipment Height H (mm) 3129 4154 5179 6204 7229 8254 9279
Vertical Lifting Speed 0.28 ~ 1 m/s
Infeed/Outfeed Transfer Speed 0.28 ~ 0.46 m/s
Equipment Dimensions (W x D) (mm) Extra Large:
4506 x 3290
Large:
2855 x 3290
Medium:
2153 x 3014
Small:
1555 x 2555
- - -
Tray Dimensions (W₁ x D₁) (mm) Extra Large:
4200 x 880
Large:
2549 x 879
Medium:
1847 x 787
Small:
1249 x 634
- - -
Equipment Footprint Extra Large:
14.82 ㎡
Large:
9.39 ㎡
Medium:
6.48 ㎡
Small:
3.97 ㎡
- - -
Tray Load Capacity 300kg / 500kg / 1000kg
Tray Height 48 mm
Noise Level ≤ 70dB
Rated Voltage 3-Phase 3-Wire 220V

Note 1: All dimensions can be customized
Note 2: Specifications are subject to change without prior notice

Environmental Requirements

Project / Model SSL3 SSL4 SSL5 SSL6 SSL7 SSL8 SSL9
Required Installation Height (mm) 3329 4354 5379 6404 7429 8454 9479
Floor Load Capacity (1t ~ 60t) Extra Large:
0.3 ~ 4.3
Large:
0.4 ~ 6.3
Medium:
0.5 ~ 9.2
Small:
0.7 ~ 15
- - -
Required Floor Flatness ± 3mm
Operating Ambient Temperature -10°C ~ 50°C
Operating Ambient Humidity < 80%, non-condensing
Required Floor Load Capacity As shown in the table above
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