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Rubber & Plastic Products Manufacturing

JUN HE TECHNOLOGY CO., LTD.

Parts Warehouse

Features: Large 8-Meter Automated Storage System for 1000 kg Heavy-Duty Material Loads; Full Use of the 8.5-Meter Site Height to Improve Space Limitations; Suitable for Managing Molds, Fixtures, and Heavy-Duty Parts; Low-Vibration Planning for Ultra-Precision Machining Environments; Tray-Based Management to Improve Storage Order for Material Bins; Shortens Inbound and Outbound Material Handling Time to Improve Operational Efficiency; Improves Factory Traffic Flow and Enhances On-Site Cleanliness; Original Manufacturer Software and Hardware Support to Preserve Flexibility for Future System Integration

Description

This project is a vertical automated storage system implementation case for the parts warehouse of Jun He Technology. The equipment specification is a large 8-meter system with a single-load capacity of 1000 kg. It is mainly used for the centralized storage and inbound/outbound management of molds, fixtures, parts, and material bins.

Jun He Technology specializes in precision mold manufacturing, injection molding, and the production of medical equipment components. Its product applications cover contact lenses, medical products, optical lenses, semiconductor-related products, bicycle components, and high-precision machined parts.

In response to issues such as insufficient on-site space, stacked material bins, difficulty in locating materials, and affected factory traffic flow, JY STE Technology planned the implementation of a large 8-meter vertical automated storage system based on the 8.5-meter site height and low-vibration requirements.

After implementation, material bins can be centrally managed through trays, while molds, fixtures, and parts can also be stored systematically. This effectively shortens inbound and outbound material handling time, improves space utilization, and enhances factory traffic flow and on-site cleanliness, making parts warehouse management safer, more precise, and more efficient.

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PRECISION MANUFACTURING STORAGE CASE STUDY

Jun He Technology | Spare Parts Warehouse
Large 8 m, 1000 kg Automated Storage System Case Study

This project involved the implementation of a large automated storage system for the spare parts warehouse at Jun He Technology. The company specializes in precision mold manufacturing, injection molding, and medical equipment parts production. Its applications cover contact lenses, medical products, optical lenses, semiconductor-related products, bicycle accessories, and high-precision machined components. Due to limited floor space, the client needed a more suitable storage management solution. Based on the site's 8.5 m clear height and low-vibration requirement, Apex Equipment planned a large 8 m, 1000 kg vertical automated storage system to resolve bin stacking, difficult material retrieval, and disrupted production-area traffic flow.

8 m

Automated Storage Height

1000kg

Heavy-Duty Load Capacity

8.5 m

Available Site Height

Low Vibration

Adjacent to Ultra-Precision Machining Equipment

PROJECT OVERVIEW

Project Overview

During the site visit, the client explained that limited space had created a need for a more suitable storage management solution. The company owner had previously seen a vertical automated storage system at a friend's factory, which led to this project evaluation. During discussions, Apex Equipment explained that it is a local Taiwanese manufacturer with independently designed hardware and software. This provides the capability to support future production-line automation upgrades and integration with the client's existing systems. Based on the 8.5 m site height, the need to manage molds, fixtures, and spare parts, and the low-vibration requirement, a large 8 m, 1000 kg automated storage system was planned.

Client

Jun He Technology

Application

Spare Parts Warehouse

System Specification

Large 8 m

Load Capacity

1000kg

1. Company Background: Precision Molds, Injection Molding, and Medical Equipment Parts

Jun He Technology specializes in precision mold manufacturing, injection molding, and medical equipment parts production, and is trusted by major optical manufacturers. Its product portfolio includes contact lenses, medical products, optical lenses, semiconductor-related products, bicycle accessories, and high-precision machined components.

The stored materials include molds, fixtures, spare parts, and material bins. Because ultra-precision machining equipment is installed next to the storage area, the client required not only greater storage capacity and better space utilization, but also stable, low-vibration system operation to avoid affecting nearby high-precision processes.

A large 8 m, 1000 kg vertical automated storage system was introduced to address bin stacking, insufficient space, difficult material retrieval, and interference with production-area traffic flow.

2. Client Requirements and Project Conditions

Mold, Fixture, and Spare Parts Management

Centralize molds, fixtures, spare parts, and material bins within a systematic storage management process.

8.5 m Site Height

Plan a large 8 m vertical automated storage system based on the site's 8.5 m available height.

Special Low-Vibration Requirement

Because ultra-precision machining equipment is located next to the storage system, stable operation and low vibration were essential requirements.

BEFORE / AFTER

Key Differences Before and After Implementation

The operation was upgraded from pallet-stacked bins, difficult material retrieval, and obstructed traffic flow to centralized tray management, vertical storage, and a cleaner, more efficient production area.

Before | Temporary Bin Stacking and Disrupted Traffic Flow

Before implementation, limited floor space forced a large number of material bins to be temporarily stacked on pallets. This made materials difficult to locate and affected both production-area traffic flow and workplace organization.

Large quantities of material bins had to be temporarily stacked on pallets because of limited space
Materials were difficult to locate, increasing handling time
Stacked bins and materials interfered with production-area traffic flow
Insufficient space limited the usable production area
Molds, fixtures, and spare parts lacked centralized management

After | Large 8 m, 1000 kg Smart Spare Parts Warehouse

After implementation of the large 8 m, 1000 kg automated storage system, material bins could be properly placed on trays for organized management. Vertical storage released more usable factory space, shortened inbound and outbound handling time, and created a cleaner production-area traffic flow.

Material bins are properly placed on trays for organized management
Molds, fixtures, and spare parts are centrally managed within the storage system
The 8.5 m site height is utilized through a large 8 m vertical storage system
More usable space is available in the factory
Inbound and outbound handling time is effectively reduced
Material retrieval is faster and easier
Cleaner traffic flow improves workplace efficiency

3. Operational Issues Before Automated Storage Implementation

Material Bins Stacked on Pallets

Because of limited space, large quantities of material bins could only be temporarily stacked on pallets, increasing management pressure on the production floor.

Difficult Material Retrieval

Without centralized management, operators had to spend more time locating the required bins and materials.

Disrupted Production-Area Traffic Flow

Temporarily stacked bins occupied aisles and work areas, interfering with production-area traffic flow.

Precision Process Environment Constraints

Because ultra-precision machining equipment is located next to the storage area, low vibration and stable operation had to be considered during system implementation.

4. Solution: Large 8 m, 1000 kg Vertical Automated Storage System

Apex Equipment planned a large 8 m, 1000 kg vertical automated storage system based on Jun He Technology's site conditions. With an available site height of 8.5 m, the system fully utilizes vertical space and centralizes material bins, molds, fixtures, and spare parts on trays. Because ultra-precision machining equipment is located next to the storage area, low-vibration requirements were incorporated into the project design to balance storage efficiency with process stability.

Centralized Tray Management

Material bins are properly placed on trays, allowing molds, fixtures, and spare parts to be centrally managed within a systematic storage process.

8 m Vertical Storage

The 8 m system is designed around the site's 8.5 m available height, maximizing vertical space and releasing more floor area for production.

1000 kg Heavy-Duty Capacity

The 1000 kg load capacity supports centralized storage of heavier materials, molds, and fixtures.

Low-Vibration Design

Low-vibration requirements were incorporated for installation next to ultra-precision machining equipment, ensuring both efficient storage operation and process stability.

5. Improvements After Implementation

More Organized Bin Management

Material bins can be properly managed on trays instead of being temporarily stacked on pallets.

More Usable Factory Space

Vertical storage reduces floor-level stacking and releases more usable space in the factory.

Shorter Inbound and Outbound Time

Centralized management of molds, fixtures, and spare parts reduces both handling and material retrieval time.

Cleaner Production-Area Traffic Flow

With bins no longer scattered across the production floor, traffic flow is cleaner and overall workplace efficiency is improved.

Supports Future Automation Upgrades

Because Apex Equipment develops both its hardware and software in-house, the system can support future production-line automation upgrades and integration with existing systems.

6. Why Jun He Technology Chose Apex Equipment

In evaluating the automated storage system, Jun He Technology considered not only the equipment itself, but also direct communication with the manufacturer, in-house hardware and software design, future system integration flexibility, and after-sales support. As the equipment manufacturer, Apex Equipment can communicate directly with the client and provide the required information quickly. In addition, the system uses commonly available commercial components, reducing the risk of unavailable proprietary parts. When a problem occurs, Apex Equipment can respond and assist within the shortest possible time.

Fast, Direct Communication

As the equipment manufacturer, Apex Equipment communicates directly with the client, allowing questions and technical requirements to be addressed quickly.

In-House Hardware and Software Design

Apex Equipment designs both hardware and software in-house, providing integration capability for future production-line automation upgrades and connections to existing systems.

After-Sales Support and Common Components

Apex Equipment uses commonly available commercial components, reducing concerns about unavailable proprietary parts and enabling faster support when issues occur.

PRECISION STORAGE VALUE

7. Upgrading a Precision Manufacturing Spare Parts Warehouse from Stacked Bins to Smart Management

Jun He Technology stores molds, fixtures, spare parts, and material bins next to ultra-precision machining equipment. The storage solution therefore had to combine heavy-duty capacity, efficient space utilization, faster inbound and outbound handling, and low-vibration operation. The large 8 m, 1000 kg vertical automated storage system centralized previously scattered bins and materials on trays, released factory space, shortened handling time, and created a cleaner production-area traffic flow. For precision mold, medical equipment parts, and high-precision machining operations, this project represents a practical upgrade from conventional floor stacking to smart storage management.

1000 kg Heavy-Duty Capacity

Supports centralized management of molds, fixtures, and heavier spare parts.

8 m System Height

Fully utilizes the site's 8.5 m available height and releases production floor space.

Low-Vibration Requirement

Meets the installation conditions and stability requirements next to ultra-precision machining equipment.

BENEFITS

Summary of Implementation Benefits

Improved Space Utilization

The large 8 m automated storage system fully utilizes the site's 8.5 m available height and releases more usable factory space.

Improved Material Bin Management

Material bins were upgraded from temporary pallet stacking to centralized tray management, creating a more organized operation.

Shorter Inbound and Outbound Time

Centralized management of molds, fixtures, and spare parts reduces both retrieval and handling time.

Optimized Production-Area Traffic Flow

Reducing temporary stacking and aisle obstructions creates a cleaner and more efficient production area.

Applicable Industries and Applications

Precision Mold Manufacturing Injection Molding Medical Equipment Parts Production Spare Parts Warehouse Large 8 m Automated Storage System 1000 kg Heavy-Duty Storage Mold and Fixture Management Low-Vibration Automated Storage

JY STE SMART STORAGE SOLUTION

Need to Resolve Space Constraints in Your Mold, Fixture, or Spare Parts Warehouse?

Apex Equipment provides integrated solutions for large automated storage systems, smart storage management, and precision manufacturing spare parts warehouses based on material weight, bin dimensions, factory height, low-vibration requirements, existing system integration, and future automation upgrade needs.

Contact Apex Equipment | +886-4-2384-5678

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