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Metal Processing & Hand Tool Manufacturing
Leading Precision Tungsten Carbide Cutting Tool Manufacturer

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Metal Processing & Hand Tool Manufacturing

Leading Precision Tungsten Carbide Cutting Tool Manufacturer

Finished Goods Warehouse

Features: Large 3-Meter Automated Storage System Suitable for Centralized Management of Small to Medium-Sized Items; Improves the Height Limitations of Traditional Racking; Suitable for Managing Small Materials with a Wide Variety of Item Types; Automated Material Retrieval to Shorten Material Search Time; Enclosed Storage with Access Control to Strengthen Material Management; Real-Time Material Information Updates to Reduce Inventory Discrepancies; Smart Inventory Counting Function to Reduce Annual Inventory Check Time; Technology-Inspired Exterior Design to Enhance the On-Site Management Image

Description

This project features the implementation of an automated storage system for a precision tungsten carbide cutting tool manufacturer. The system is a large 3-meter model with a single-load capacity of 300 kg, designed for the centralized storage, fast retrieval, and inventory counting management of small to medium-sized items and precision cutting tool materials.

Before the upgrade, the customer used conventional racks with a height of less than 2 meters. Because many materials were small in size and involved a wide variety of item types, the existing storage method often led to time-consuming material searches and labor-intensive annual inventory counting.

Based on the customer’s on-site requirements, JY STE Technology introduced a vertical smart storage system equipped with automated retrieval, enclosed storage, access control, real-time inventory updates, and smart inventory counting functions. The solution helps improve overall material management efficiency.

After implementation, materials can be centrally managed through the system, reducing the time required for manual searching and inventory counting. At the same time, the system improves inventory accuracy and material access security, enabling the precision tungsten carbide cutting tool manufacturer to build a more efficient, accurate, and modern warehouse management environment.

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PRECISION TOOL FINISHED GOODS CASE STUDY

Leading Precision Tungsten Carbide Tool Manufacturer｜Finished Goods Warehouse
Large 3 m, 300 kg Automated Storage System

This project involved the implementation of a large 3-meter, 300 kg vertical smart storage system in the finished goods warehouse of a leading precision tungsten carbide tool manufacturer. The system is designed for centralized storage and management of small and medium-sized finished products. By introducing automated retrieval, enclosed access control, real-time inventory updates, and smart stocktaking functions, the customer improved space utilization, retrieval efficiency, material control, inventory accuracy, and annual stocktaking productivity.

3 m

System Height

300 kg

Load Capacity

Finished Goods

Warehouse Application

Small & Medium

Item Storage

PROJECT OVERVIEW

Case Overview

The customer previously stored finished products on conventional shelving less than 2 meters high. Because the items were small, numerous, and complex, operators spent considerable time locating and retrieving the correct products. The open shelving system also provided limited material control, made it difficult to confirm actual quantities, and frequently resulted in inventory record discrepancies. Annual stocktaking required substantial manpower and time. The new vertical automated storage system centralized finished goods management and introduced controlled, traceable, and information-based warehouse operations.

Industry

Precision Tungsten Carbide Tools

Application

Finished Goods Warehouse

System Specification

Large 3 m / 300 kg

Stored Items

Small and Medium-Sized Products

BEFORE / AFTER

Key Differences Before and After Implementation

The warehouse was upgraded from low conventional shelving and manual searching to automated retrieval, access control, real-time inventory updates, and smart stocktaking.

Before｜Conventional Shelving

Finished products were stored on conventional shelves less than 2 meters high.
Small item sizes made products difficult to locate and retrieve.
Open shelving provided insufficient control over finished goods.
Actual stock quantities could not be confirmed efficiently.
Inventory records frequently did not match physical stock.
Numerous and complex item categories made stocktaking labor-intensive and time-consuming.

After｜Vertical Smart Storage

A single vertical smart storage system was installed to maximize plant height utilization.
The modern enclosure improved the technological appearance and professionalism of the warehouse.
Automated retrieval increased picking and storage efficiency.
Enclosed storage with authorization control strengthened material management.
Real-time warehouse data updates reduced inventory record discrepancies.
Smart stocktaking functions significantly reduced manpower and counting time.

1. Warehouse Management Challenges Before Implementation

Insufficient Shelving Height

Shelving under 2 meters failed to utilize the available vertical space within the plant.

Small and Complex Items

The finished products were small, numerous, and difficult to classify clearly on conventional shelves.

Time-Consuming Retrieval

Operators spent excessive time searching for the correct finished products, reducing warehouse productivity.

Limited Material Control

The open shelving environment could not effectively prevent unauthorized access, incorrect retrieval, or misplaced items.

Inventory Discrepancies

The warehouse could not efficiently confirm actual stock quantities, resulting in discrepancies between records and physical inventory.

Labor-Intensive Stocktaking

The large number of item categories made annual stocktaking highly labor-intensive and time-consuming.

2. Solution: Large 3 m, 300 kg Vertical Smart Storage System

Junyao Technology implemented a single vertical smart storage system for centralized management of precision finished products. The enclosed system uses the available plant height more effectively while supporting automated item delivery, authorization-based access, real-time inventory data, and smart stocktaking. The solution is suitable for small and medium-sized products that require organized, secure, and traceable storage.

Centralized Finished Goods Storage

Small and complex finished products are consolidated into one automated storage system for clearer organization and faster retrieval.

Improved Vertical Space Utilization

The 3-meter vertical configuration replaces low conventional shelving and makes better use of plant height.

Enclosed Access Control

Authorization management strengthens material control and reduces the risk of unauthorized or incorrect retrieval.

Smart Inventory Management

Real-time information updates and smart stocktaking functions improve inventory visibility and reduce manual workload.

3. Improvements After Implementation

Modern Warehouse Appearance

The enclosed vertical system gives the finished goods warehouse a clean, professional, and technology-oriented appearance.

Higher Retrieval Efficiency

Automated delivery reduces manual searching and shortens the time required to store and retrieve finished products.

Stronger Material Control

Enclosed storage and access authorization provide tighter control over finished product handling.

Improved Inventory Accuracy

Real-time warehouse information helps management maintain more accurate stock records and reduce discrepancies.

Reduced Stocktaking Manpower

Smart stocktaking functions significantly reduce the number of employees and working hours required for inventory counting.

PRECISION TOOL SMART STORAGE VALUE

From Conventional Shelving to Smart Finished Goods Management

Precision tungsten carbide tool products are often small, numerous, and difficult to manage using open conventional shelving. This project upgraded the warehouse to a centralized, enclosed, authorization-controlled, and information-driven storage model. The result is faster retrieval, improved inventory visibility, tighter material control, and substantially more efficient stocktaking.

Centralized Storage

Finished products are managed in one organized system instead of being dispersed across open shelves.

Authorized Access

Permission settings strengthen control over product storage and retrieval.

Smart Stocktaking

Real-time data reduces inventory discrepancies, counting time, and manual workload.

BENEFITS

Implementation Benefits

Better Space Utilization

The vertical system uses plant height more effectively than shelving under 2 meters.

Faster Product Retrieval

Automated delivery and centralized storage reduce manual search time.

Controlled and Traceable Access

Enclosed storage with authorization management improves product security and traceability.

Reduced Inventory Workload

Smart stocktaking shortens annual inventory counting and reduces labor requirements.

Suitable Industries and Applications

Precision Tungsten Carbide Tool Industry Precision Tool Finished Goods Warehouse Small and Medium-Sized Item Storage Large 3 m Automated Storage System 300 kg Load Capacity Enclosed Access Control Smart Stocktaking Real-Time Inventory Updates

JY STE SMART STORAGE SOLUTION

Need to Improve Finished Goods Retrieval and Stocktaking Efficiency?

Junyao Technology provides automated and smart storage solutions based on item dimensions, SKU quantities, plant height, access control, inventory update requirements, and stocktaking workflows.

Contact Apex Equipment | www.jyste.tw

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