METAL MATERIAL CASE STUDY
Nikko Metals Taiwan｜Line-side Warehouse
Medium Automatic Storage System｜6m・300kg
In modern manufacturing, automatic storage systems have become essential tools for improving material management efficiency, optimizing factory space, and supporting long-term business growth. To solve the bottlenecks of traditional storage methods, Nikko Metals Taiwan introduced an advanced smart storage system for line-side material control in its plant expansion project.
Target
Goods to Be Stored
Line-side
Material Control
PROJECT OVERVIEW
Project Overview
This project was implemented for Nikko Metals Taiwan as part of its plant expansion and line-side material control plan. By introducing a medium 6-meter automatic storage system with a 300kg load capacity, the company successfully improved material safety, storage density, operational efficiency, and digital inventory management.
Client Demand
Plant Expansion Material Control
Application
Line-side Warehouse
System Type
Medium 6m System
Stored Goods
Target Goods
BEFORE / AFTER
Key Differences Before and After Implementation
From traditional shelf storage and manual recording to enclosed, automated, and digitized line-side material management.
Before｜Traditional Shelf Storage
Materials were stored on traditional shelves, which limited space utilization and relied heavily on manual recording and searching.
- Limited effective use of storage height
- Traditional shelves occupied large floor space
- Material locations required manual recording
- Searching materials was time-consuming
- Manual operation increased the risk of errors
- Inventory status was difficult to control accurately
After｜Smart Line-side Storage
With the 6m 300kg smart storage system, material management was upgraded to a safer, more efficient, and more traceable process.
- Enclosed storage space improved material safety
- Pallet extension mechanism made operation easier
- Storage pallets enabled organized material classification
- Vertical storage improved space utilization
- Authority control reduced material loss and misuse
- Digitized material information improved management accuracy
1. Challenges Before Introducing Automatic Storage
Before introducing the automatic storage system, Nikko Metals Taiwan faced several challenges in material storage and line-side warehouse management.
01
Space Limitation
Materials stored on traditional shelves were restricted by shelf height, limiting the effective use of vertical storage space.
02
Large Floor Space Occupation
Traditional shelves required a large amount of horizontal floor space, creating pressure on factory layout and production line expansion.
03
Manual Recording and Searching
Material locations had to be recorded and searched manually, increasing operational complexity and the possibility of human error.
2. Solution｜Medium 6m 300kg Smart Storage System
To support material control for the expanded plant, a medium 6-meter automatic storage system with a 300kg load capacity was introduced. Through vertical storage, enclosed management, pallet classification, and digital records, Nikko upgraded its line-side warehouse into a smart storage solution.
01
Enclosed Storage Space
The automatic storage system provides an enclosed storage environment, improving material safety and reducing external interference or damage.
02
Pallet Extension Mechanism
The pallet extension mechanism makes inbound and outbound operations easier and more labor-saving, improving overall working efficiency.
03
Storage Pallet Classification
Materials are classified and managed by storage pallets inside the system, reducing the need for manual searching and minimizing error risks.
04
Authority Control and Digital Records
Strict authority control and digitized material data allow each material transaction to be accurately recorded and managed.
3. Improvements and Benefits After Implementation
Improved Material Safety
The enclosed storage space enhances material safety and helps prevent damage caused by external factors.
More Labor-saving Operation
The pallet extension mechanism makes inbound and outbound processes smoother and reduces manual handling effort.
No Manual Searching Required
With pallet classification and systemized management, operators no longer need to search for materials manually, reducing error risks.
Efficient Space Utilization
The system makes full use of vertical storage space, saving floor space that can be reallocated to the production line.
Precise Authority Control
The system enables strict material authority control, reducing the risks of material loss, misuse, and unauthorized access.
Digitized Material Information
After material information is digitized, statistical analysis, inventory tracking, and data management become more efficient and accurate.
SMART STORAGE VALUE
4. Long-term Value of Smart Warehousing
Through the introduction of smart storage, Nikko Metals Taiwan not only solved the challenges of traditional storage methods, but also optimized resource allocation and significantly improved operational efficiency. This case demonstrates the key role of technology in modern manufacturing and provides a valuable reference for companies seeking to improve warehouse management and material control.
Space Optimization
Vertical storage releases valuable floor space and supports future production line expansion.
Material Safety
Enclosed storage and authority control reduce the risks of material damage, loss, and misuse.
Digital Management
Digitized material information improves tracking, statistics, reporting, and decision-making efficiency.
BENEFITS
Summary of Benefits
Higher Space Utilization
The 6m vertical storage design greatly reduces floor space occupation.
Reduced Manual Errors
Systemized pallet classification reduces manual searching and recording errors.
Stronger Material Control
Enclosed storage and authority control improve protection for high-value materials.
Better Inventory Accuracy
Digitized material records help the company accurately manage storage, retrieval, and inventory status.
Suitable Industries and Applications
Metal Material Manufacturing Target Goods Management Line-side Warehouse High-value Material Storage Manufacturing Automation Smart Warehouse Management
JY STE SMART STORAGE SOLUTION
Looking to Improve Line-side Storage Efficiency?
JY STE provides customized automatic storage, smart warehouse, and intelligent material management solutions based on your factory space, material weight, storage type, workflow, and system integration needs.
Contact Apex Equipment | www.jyste.tw
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